Manufacturing Process at A.B. Enterprises
At A.B. Enterprises, we are fully equipped with advanced machinery and skilled artisans to ensure complete 100% in-house production. Below, we explain our key processes and respective machinery.
Designing Process
Design and patterns of products are created in this initial stage. We have a dedicated team for designing, pattern making, and developing products. Once this process is complete, manufacturing begins.
Production Process
For Metal Products (Brass, Cast Iron, Aluminum)
Sand Casting by Hand
Filing, Grinding, Drilling, Lathe, Milling, Taping, Lancer & Power Press Machines β convert raw casting into standard form.
Shot Blasting Machine β cleans and removes grind marks from cast iron products.
Tumbling Machine β polishes and gives shine to iron products.
Finishing Plant β polishing and finishing in Copper Antique, Brass Antique, Pewter, Antique Oil, Chrome, Nickel, Gold, and more.
Electrostatic Lacquer Machine β applies protective lacquer coating.
Powder Coating Machines β durable color finishes (Black, Brown, White, Matte Textures).
For Ceramic Products (Handicrafts & Knobs)
Collection & Composition β mixing natural stones and clays to make ceramic mud.
Grinding of Ceramic Mud β ball mill machine for refining.
Drying, Filtering & Grinding Again β to achieve smooth consistency.
Die Press Machine β molding for ceramic knobs and decorative items.
Surfacing (1st Round) β hand surfacing with water to smoothen.
Initial Firing β 800β900Β°C in tunnel kiln.
Surfacing (2nd Round) β further smoothing after firing.
Hand Painting β artisan hand-painted designs.
Transparent Glazing β protective glaze solution applied.
Final Firing β 1100β1200Β°C for 24 hours in tunnel kiln.
Packaging Process
We use multiple packaging methods to ensure safe global delivery and also develop customized packaging as per buyer requirements:
Export-quality polybags
Plain white & brown boxes
Description headers on polybags & boxes
Bubble polybags
Barcode labels (provided by buyers)
Customized branded boxes
Strip and clamp sealing for large cartons
After packaging, goods are stocked in warehouses and made export-ready.