At A.B Enterprises, we are having fully equipped machinery & techniques of doing production by our skilled technicians & artisans. we offer complete 100% in house production with the under described process our respective machinery

DESIGNING PROCESS:

Design and Pattern of the product are made at this initial process of manufacturing, for this process we have a dedicated team for designing, pattern making and developing of Products. After this process the manufacturing /production process started.

PRODUCTION PROCESS

For our Metal Products:

  • Sand Casting by Hand
  • Filing, Grinding, Drilling, Lathe, Milling,Taping, Lancer and Power Press Machines.: These machines convert the metal product to standard form from their base form.
  • Shot Blasting Machine: Shot blasting is used for clean and remove grind marks from cast iron products.
  • Tumbling Machine: It is used to again clean and make shiner iron products.
  • Finishing Plant:Polishing with several finishes like Copper Antique, Brass Antique, Pewter, Antique Oil, Chrome, Nikel, Gold and many more all are available in our finish page.
  • Electrostatic Lacquer Machine:Lacquer is applied on the required Products.
  • Powder Coating Machines : Powder coating is done in colours like Black, Brown, White and also in Black & Brown Matt Texture.

For our Ceramic Products:

In this there are many processes done by hand as compared with machinery that’s the main reason these Products are known as Handicraft Products.

  • Collection and Composition of Ceramic Mud: Collection & composition mixing of several natural stones and clays to make ceramic mud.
  • Grinding of Ceramic Mud: Grinding of ceramic mud on a ball mill machine.
  • Drying , filtering, and Grinding again in small form to make a complete ceramic mud.
  • Die Press Machine: Mould is fixed in the machine and casting starts to make ceramic products like ceramic knobs.
  • Surfacing: Surfacing is done by hand with water on products to remove unwanted mud from the products.
  • Initial Firing: First stage firing is done at 800 degree celsius to 900 degree celsius at first round in firing tunnel machine.
  • Surfacing: Surfacing is done again one more time after firing to make the product more smooth.
  • Hand Painting: Hand painting is done by our artisans beautifully on product.
  • Transparent Glazing: Glazing is done by glaze solution made up of several chemicals.
  • Final Firing: Final firing is done at 1100 degree celsius to 1200 degree celsius for 24 hours in a firing tunnel machine. After that products are completed and ready for the next process.
 

Packaging Process:

We do have these kinds of packaging processes which are described as below and can develop and design any other packaging process as per the specification and demand of our buyers.

  • Polybags (Export quality)
  • Plain Box (White & Brown)
  • Description Header on Polybags
  • Description Header on Boxes
  • Bubble Poly Bags.
  • Barcode Label (Barcode code is to be provided by the buyer).
  • Customized Boxes of Buying Company.
  • Strip and Clamp sealing on across Big Boxes.

After these 3 processes the goods are stocked in our warehouses and ready for Shipping.